End-to-End Sheet Metal Manufacturing Solutions
Transitioning your blueprints from prototyping into high-volume, defect-free production requires strict workflow integration. Openex is an enterprise-level custom sheet metal fabricator, delivering tightly toleranced metal components for OEMs worldwide. From cutting incredibly complex thin-gauge electronics profiles to heavy continuous bending of thick structural plates up to 15 meters long, we act as a true, single-source tier-1 manufacturing partner.
Operating across a massive 180-acre enclosed facility, our highly segregated manufacturing sectors guarantee that ferrous and non-ferrous materials (like carbon steel and 316L stainless) never face cross-contamination, ensuring uncompromised material lifespan for highly demanding aerospace, chemical, and new-energy sectors.
Complete Fabrication Processes
Advanced Laser, Plasma & Waterjet Cutting
Achieving maximum nesting yield while completely preventing Heat Affected Zones (HAZ) is our baseline standard. Equipped with 10kW to 20kW+ Fiber Lasers and extreme CNC Waterjets, we cleanly extract flat profiles and architectural louvers from gauges thinner than 1mm to incredibly dense 100mm base-plates instantly, without structural deformation.
Massive Multi-Axis CNC Forming
Dimensional geometric variance stops on our floor. Employing large tandem-configuration press brakes, we offer a staggering 3,000 Ton bending limit across lengths up to 15 Meters. This allows OEM's to order incredibly long seamless brackets or channels continuously formed—entirely avoiding the structural fatigue of segmented joining.
AWS / ASME Certified Robotic Welding
Openex prevents unsightly weld spatter and warpage natively associated with sheet-metal joining by deploying pre-programmed, automated robotic TIG & Pulse-MIG arm cells, plus heavy CNC stud and spot welding operations, providing a highly cosmetic, exceptionally fortified sealed skin for assemblies prior to final industrial spray coating and integration.
Sheet Metal Specification Ranges
| Raw Material Type | Gauges & Range Extents | Optimal End Applications |
|---|---|---|
| Carbon & Galvanized Steel | Light Gauges ~ Up to 50mm+ | OEM Transportation parts, Telecom Racks. |
| Stainless (304 / 316 / Duplex) | Ultra-thin foils ~ 100mm | Pharmaceutical Housings, Pulp-Machine drain pans. |
| 5000/6000 Grade Aluminum | Standard and Billet Plates | Battery Containments, Light Aircraft enclosures. |
Component Applications Highlight
Explore some of the high-profile batch work and custom housings manufactured off our precision floor: