Mastering the Art of Heavy Steel Plate Fabrication
Heavy plate fabrication is the cornerstone of industrial manufacturing, requiring immense power, precision engineering, and a deep understanding of material science. At Openex, we specialize in transforming thick steel plates—often exceeding 20mm (1") in thickness—into the foundational components for the world's most demanding industries.
From massive pressure vessel shells to robust structural frames for heavy machinery, our facility is built to handle the unique challenges of thick-plate work. We mitigate risks like weld distortion and material stress through controlled processes, advanced equipment, and a team of certified experts. Our integrated approach ensures that every cut, bend, and weld contributes to a final product of superior strength and dimensional accuracy.
Core Heavy Plate Fabrication Processes
1 Thick Plate Cutting
We utilize high-definition plasma and multi-torch oxy-fuel cutting systems to accurately profile carbon, stainless, and alloy steel plates up to 300mm (12") thick.
View Cutting Specs →2 Heavy Plate Rolling & Forming
Our powerful plate rolling machines can form cylinders and cones from plate up to 150mm (6") thick, while our 3000-ton press brakes create precise bends in long, heavy sections.
View Forming Specs →3 Deep-Penetration Welding
We specialize in Submerged Arc Welding (SAW) and high-deposition FCAW/GMAW for full-penetration welds on thick seams, ensuring maximum joint strength as per AWS D1.1 and ASME codes.
View Welding Specs →4 Post-Weld Heat Treatment
Our large-capacity furnaces are essential for relieving residual stresses induced during the welding of heavy plates, ensuring long-term structural integrity.
View Heat Treatment Specs →Heavy Plate Capabilities
Our facility and equipment are scaled to meet the demands of heavy plate projects.
| Capability | Maximum Specification |
|---|---|
| Plate Thickness (Cutting) | Up to 300mm (12") |
| Plate Rolling Thickness | Up to 150mm (6") |
| Press Braking Capacity | 3000 Tons x 15-meter length |
| Weld Seam Thickness | Unlimited (multi-pass SAW) |
| Materials Handled | A36, A516, A514 (T-1), Duplex, Stainless, AR Plate |
